Schumacher Battery Charger

Repair Manual & Service Guide

Professional Series

Installation Guide

Tools Needed:

  • Digital multimeter
  • Screwdrivers (flat and Phillips)
  • Wire cutters/strippers
  • Soldering iron and solder
  • Safety gloves and goggles
  • Heat shrink tubing

Step-by-Step Installation

  1. Safety First: Disconnect power source and ensure battery is disconnected before beginning any repair work.
  2. Inspection: Visually inspect the charger for any physical damage, burnt components, or loose connections.
  3. Disassembly: Remove outer casing carefully, noting screw locations and any hidden clips or fasteners.
  4. Circuit Board Access: Remove the main circuit board, taking note of wire connections and their positions.
  5. Component Testing: Test key components including transformers, capacitors, diodes, and voltage regulators.
  6. Wiring Check: Inspect all wiring for fraying, corrosion, or loose connections.
  7. Reassembly: After repairs, reassemble in reverse order, ensuring all connections are secure.
  8. Test Operation: Test the charger with a known good battery to verify proper charging function.
Warning: Working with electrical equipment can be dangerous. Only qualified technicians should perform repairs. Always follow electrical safety protocols.

Specifications

Model Series SC, SE, XC Series
Type Automatic Battery Charger/Maintainer
Input Voltage 120V AC, 60Hz
Output Voltage 6V/12V Automatic
Charging Current 2A, 10A, 15A, 50A (Model Dependent)
Battery Types Standard, AGM, Gel, Deep Cycle
Microprocessor Control Yes - Fully Automatic
Desulfation Mode Yes (Select Models)
Float Maintenance Yes - Automatic
Dimensions Varies by Model (Typical: 25 x 18 x 10 cm)
Weight 1.5 - 5 kg (Model Dependent)
Safety Features Reverse Polarity, Short Circuit, Overheat Protection

Warranty Information

  • Limited Warranty: 1 year parts and labor
  • Extended Coverage: Available for commercial use
  • Warranty Void: If opened by unauthorized personnel

For warranty service, contact Schumacher Customer Service at 1-800-621-5485 or visit SchumacherElectric.com

Key Features

Microprocessor Controlled

Advanced microprocessor automatically adjusts charge rate and monitors battery condition for optimal charging and safety.

Multi-Stage Charging

Bulk, absorption, and float stages ensure complete charging while preventing overcharging and extending battery life.

Battery Desulfation

Patented desulfation mode helps restore batteries with sulfate buildup, potentially reviving old or weak batteries.

Automatic Voltage Detection

Automatically detects 6V or 12V batteries and adjusts charging parameters accordingly for safe, efficient charging.

Float Mode Maintenance

Once battery is fully charged, maintains optimal voltage to keep battery at full charge without overcharging.

Reverse Polarity Protection

Built-in protection prevents damage if battery cables are accidentally connected backwards.

Charging Technology Explained

Bulk Charging

Delivers maximum current to bring battery to 80% charge quickly

Absorption Phase

Slower charging to reach 100% capacity without overheating

Float Maintenance

Maintains full charge with minimal current to prevent discharge

Desulfation Mode

Pulse charging to break down sulfate crystals on plates

Battery Testing

Automatically tests battery condition before beginning charge cycle

Error Detection

Monitors for bad cells, shorts, and other battery problems

Troubleshooting

Problem Possible Cause Solution
Charger won't turn on Power cord damage, blown fuse, faulty switch Check power cord, replace fuse, test power switch
No output/not charging Bad transformer, faulty diodes, open circuit Test transformer windings, check diode bridge, trace circuit continuity
Overheating Faulty fan, blocked vents, shorted components Check/replace cooling fan, clear vents, inspect for shorts
Incorrect charging rate Failed voltage regulator, bad sensing circuit Test voltage regulator IC, check current sensing resistors
Display errors/fault lights Microprocessor fault, sensor failure Reset unit, check sensor connections, replace control board if needed
Intermittent operation Loose connections, cold solder joints Inspect all connections, reflow suspicious solder joints

Error Codes & Indicator Lights

  • Red Light Flashing: Reverse polarity detected - Check cable connections
  • Green/Red Alternating: Battery fault - Test battery condition
  • Solid Red: Charging in progress - Normal operation
  • Solid Green: Charge complete/maintaining - Normal operation
  • No Lights: No power - Check AC input and fuses
  • Error 1/E1: Over temperature - Allow to cool, check fan
  • Error 2/E2: Output short - Check cables and battery connections

Manual Downloads

Current Model Manuals

SC1300

12V 30A Fully Automatic

SE-1052

10A 2/10/50A Manual

SC1355

15A 6/12V Automatic

XCS15

15A AGM/Gel Compatible

Popular Previous Models

SC1000A

10A Automatic Charger

SE-82-6

2/6/10/50A Manual

SC1200

12A Automatic Charger

SC600

6A Automatic Maintainer

Note: For models not listed here, please visit the Schumacher Support Website for complete documentation.